It is one of
the most di
stinctive and imposing in New York's skyline, thanks to a 45° angled
top and a unique stilt-style base (stilts
are poles, posts or pillars used to allow a person or structure to stand at a
distance above the ground).
The stilt style was necessitated as the
church earlier existing at proposed site of construction allowed Citicorp to
demolish the old church and build the skyscraper under the condition that a new
church would have to be built on the same corner, with no connection to the
Citicorp building and no columns passing through it.
To cater to this requirement, Structural
engineer William LeMessurier set the 59-story tower on four massive
114-foot (35-m)-high columns, positioned at the center of each side, rather
than at the corners. This design allowed the northwest corner of the building
to cantilever 72 feet (22 m) over the new church.
To accomplish these goals LeMessurier
designed a system of stacked load-bearing braces, in the form of
inverted chevrons (which have
inverted V-shaped pattern). Each chevron would redirect the massive loads
to their center, then downward into the ground through the uniquely positioned
columns
The Blunders:
a) In June 1978, prompted by
discussion between a University engineering student and design engineer,
LeMessurier recalculated the wind loads on the building. In the original
design, the engineer calculated for wind loads that hit the building
straight-on, but he did not calculate for quartering wind loads (i.e. force applied
45 degrees [quartering] to the main axis of the building), which hit the
building at a 45-degree angle. This recalculations
done by LeMessurier revealed that quartering wind loads resulted in a 40%
increase in wind loads and a 160% increase in the load at all connection joints.
While this discovery was disturbing, LeMessurier was not overly concerned
because the original design was padded by a safety factor (which in most cases
was 1:2) and the design allowed for some leeway.
b) Later that month, LeMessurier
met for an inquiry on another job where he mentioned the use of welded joints
in the Citicorp building, only to find a potentially fatal flaw in the
building's construction: the original
design's welded joints were changed to bolted joints during construction, which
were too weak to withstand 70-mile-per-hour (113 km/h) quartering winds.
While LeMessurier's original design and load calculations for the special,
uniquely designed "chevron" load braces used to support the building
were based on welded joints, a labor- and cost-saving change altered the joints
to bolted construction after the building's plans were approved.
The engineers
did not recalculate what the construction change would do to the wind forces
acting on two surfaces of t
he building's curtain wall at the same
time; if hurricane-speed winds hit the building at a 45-degree angle, there was
the potential for failure due to the bolts shearing. The wind speeds needed to
topple the models of Citigroup Center in a wind-tunnel test were predicted
to occur in New York City every 55 years. If the building's tuned mass
damper went offline, the necessary wind speeds were predicted to occur
every 16 years.
Tuned mass damper also known as an active mass
damper (AMD) or harmonic absorber, is a device mounted in structures
to reduce the amplitude of mechanical vibrations
c) LeMessurier also discovered
that his firm had used New York City's truss safety factor of 1:1 instead of
the column safety factor of 1:2.
Response:
The discovery of above engineering blunders
meant that the building was in critical danger. The discovery of the problem
occurred in the month of June, the beginning of hurricane season. The problem
had to be corrected quickly.
It is reported that LeMessurier agonized
over how to deal with the problem. If he made it known publicly, he risked
ruining his professional reputation.
He approached Citicorp directly and advised
them of the need to take swift remedial action, ultimately convincing the company
to hire a crew of welders to repair the fragile building without informing the
public, a task made easier by the press strike at that time.
For the next three months, a construction
crew welded two-inch-thick steel plates over each of the skyscraper's 200
bolted joints during the night, after each work day, almost unknown to the
general public. Six weeks into the work, a major storm (Hurricane Ella) was
heading for New York. With New York City hours away from emergency evacuation,
the reinforcement was only half-finished. Ella eventually turned eastward and
veered out to sea, buying enough time for workers to permanently correct the
problem.
Because nothing happened as a result of the
engineering gaffe, the crisis was kept hidden from the public for almost 20
years. It was publicized in a lengthy article in The New Yorker in
1995.
LeMessurier was criticized for insufficient
oversight leading to bolted rather than welded joints, for misleading the
public about the extent of the danger during the reinforcement process, and for
keeping the engineering insights from his peers for two decades.
However, his act of alerting Citicorp to the problem
inherent in his own design is now used as an example of ethical behavior in
several engineering textbooks.